The plaintiff in Kane v. Covidien LP, 2025 U.S. Dist. Lexis 25718 (E.D.N.Y. Feb. 12, 2025), lost the bulk of her case recently, on a motion to dismiss no less. In this case involving surgical staples, strict liability and negligence claims (which, in New York, are “functionally synonymous,” id. at *18) for design and manufacturing defects bit the dust. Some unusual fact questions also remained open, neither of which bode well for the plaintiff: (1) was the surgeon that wrote the operative report “even present” for the . . . the surgery”; and (2) why did the surgeon report a “malfunction” to a representative of a different surgical stapler manufacturer, instead of any of the defendants? Id. at *14-15.
Kane also involved the usual plaintiff failure to plead anything of substance about the purported “defects” in the defendant’s stapler, but some of the additional reasons for dismissing plaintiff’s claims are quite interesting.
New York is one of those sensible states that requires a plaintiff attacking a product’s design to put up or shut up, with a feasible alternative design. Id. at *19. “A design defect claim is subject to dismissal where the plaintiff fails to allege with sufficient specificity how the design is defective or identify the existence of a feasible alternative design.” Id. at *19-20 (citation and quotation marks omitted). The plaintiff must also plead that “product as designed posed a substantial likelihood of harm,” and causation. Id. at *19.
Plaintiff struck out, primarily because, rather than identifying a supposedly feasible alternative design and asserting product-specific facts, she launched an unfocused attack on surgical staplers generally, regardless of who made them. That attack was not persuasive.
Based on [plaintiff’s] description, however, the statistics referenced appear to concern surgical stapling devices generally, not necessarily the specific Surgical Stapler at issue here. Moreover, the Amended Complaint’s allegation that 60 mm staplers have a higher propensity for failure is insufficient to establish that [this device’s] 60 mm specification is an “unreasonably dangerous” design defect as opposed to a necessary feature for serving its function.
Kane, 2025 U.S. Dist. Lexis 25718 at *20-21 (citations omitted).
We’ve pointed out before that New York federal courts are known for their excellent TwIqbal jurisprudence. Kane is another example.
Nor does the bare existence of other staple sizes qualify as a viable alternative design:
[Plaintiff’s] allegation that [other sized] stapling devices exist does not establish that such devices would be a “reasonable alternative design”. . . . The Amended Complaint does not address what range of staple heights would be compatible with [the] stapling . . . done during [this] surgery. In other words, it does not plead facts showing that [other sized] stapling devices would be reasonable alternative designs for use in the type of . . . surgery.
Id. at *21 (citations and quotation marks omitted). Because some sizes of staples are “incompatible with a specific tissue’s thickness and biochemical properties,” plaintiff’s broad-brush claims didn’t cut it under TwIqbal. Id.
Nor did the surgeon’s notes of a “stapler failure” suffice to plead causation. While the cryptic note was “enough” to support an “inference” that the failure caused an injury to the plaintiff, that wasn’t enough under New York (or any other state’s) law to state a prima facie case of liability. No – the failure that caused the claimed injuries must have been the result of a defect. Id. at *23 (“they do not establish that a design defect caused the Surgical Stapler failure”) (emphasis original). Nor did plaintiff plead any facts linking the decedent’s death, “approximately three months” later, to anything related to the surgery. Id.
Having failed to plead any factual allegations concerning the cause of the Surgical Stapler failure and the death . . ., all that is left in the Amended Complaint is the conclusory allegation that “[decedent] died . . . as a result of the carelessness, recklessness, unskillfulness, manufacturing defect, and/or negligence of Defendants.” This is not sufficient to state a claim for design defect.
Id.
The manufacturing defect claim was also TwIqballed – for much the same reason. Plaintiff in Kane pleaded no more than “a staple failure” caused injury. 2025 U.S. Dist. Lexis 25718 at *24. Without excluding other causes, that’s not enough for a plausible manufacturing defect claim. Plaintiff did “not allege that all potential causes of . . . failure other than manufacturing defect, such as, for example, user error, have been eliminated.” Id. at *25. Related implied warranty claims failed for the same reasons. Id. at *30.
The only claim that survived in Kane was a warning-based claim mostly centered around the defendant’s alleged use the FDA’s alternative summary reporting (“ASR”) system for reporting adverse events. Id. at *26-27. As we’ve discussed elsewhere, such claims are utterly meritless, for several reasons.
First, the FDA wanted manufacturers of select products to use this program, which it invented to handle well-known types of adverse events. That means that claims asserting liability for doing what the FDA wanted should be preempted. See Bexis’ Book at §5.01[3] n.150.1, §5.02[4][e][iii] n.369 (collecting reporting related preemption cases sounding in both express and implied preemption).
Second, an ASR-based failure-to-report claim is still a failure-to-report claim, which in New York (as in most other states) is not a recognized form of warning claim under state product liability law. See our 50-state survey of failure-to-report claims. The following precedent holds that no reporting-based warning claims exist under New York law: Mitaro v. Medtronic, Inc., 900 N.Y.S.2d 899, 899 (N.Y.A.D. 2010); Lake v. Kardjian, 874 N.Y.S.2d 751, 755 (N.Y. Sup. 2008); Tillet v. CooperSurgical, Inc., 2023 WL 4704091, at *4-5 (W.D.N.Y. July 24, 2023); English v. Bayer Corp., 468 F. Supp.3d 573, 580 (W.D.N.Y. 2020); Trisvan v. Heyman, 305 F. Supp.3d 381, 402 n.16 (E.D.N.Y. 2018); Pearsall v. Medtronics, Inc., 147 F. Supp.3d 188, 201-22 (E.D.N.Y. 2015); Teixeria v. St. Jude Medical, Inc., 2015 WL 902616, at *8 (Mag. W.D.N.Y. March 3, 2015), adopted in part and rejected in part on other grounds, 193 F. Supp.3d 218 (W.D.N.Y. 2016); In re Consolidated Fen-Phen Cases, 2003 WL 22682440, at *6-7 (E.D.N.Y. Nov. 12, 2003). There are also quite a number of New York decisions rejecting reporting-based tort claims in non-FDA contexts, as listed in our survey.
Third, the next surgeon who relies upon public FDA adverse event reporting (the so-called MAUDE database) to select an appropriate stapler will be the first. Thus, even if such a cause of action existed, failure to report could not possibly be causal. We discussed causation issues here. That’s precisely what happened to the identical claim in Corrigan v. Covidien LP, 748 F. Supp.3d 1 (D. Mass. 2024), which we discussed in detail here.
As in Kane, an ASR-based warning claim in Corrigan escaped dismissal on the pleadings, based on factual allegations that subsequent discovery showed to be false. Corrigan v. Covidien LP, 2022 U.S. Dist. Lexis 210296, at *17 (D. Mass. Nov. 21, 2022). But when summary judgment time came along – that was the end of the Corrigan ASR failure-to-report claim:
[T]he record is that [the surgeon] did not read, or . . . rel[y] upon adverse events reports, which he did not research beforehand, to influence his decision to use the [defendant’s device]. The Court concludes that [defendant] has rebutted the presumption that [the surgeon] would have heeded any warning and that Plaintiffs have not shown a triable issue of material fact as to causation, specifically as to [defendant’s] instructions or by submitting adverse event reports through the ASR program.
748 F. Supp.3d at 21 (citations omitted). The record is unlikely to be any different here. Surgeons have better things to do than pore through MAUDE adverse event records that the FDA itself says are unreliable “to evaluate rates of adverse events, evaluate a change in event rates over time, or to compare adverse event occurrence rates across devices.” Further, even now the FDA has never considered data submitted through “alternative reporting requirements granted under 21 CFR 803.19 prior to June 2019” to be worth the bother of being added to MAUDE.
The ASR-based failure-to-report claim in Kane thus survived, but realistically all that did was to postpone the inevitable defense win.